Quick answer: A custom molded plastic cases OEM project is bought as four blocks, not a unit price: tooling, trials, per part conversion and secondary operations. Fix who owns the tool, who pays for a drawing change, how many trials are free, and how the 52 day schedule splits into sampling, tool making, trials and production.
Table of contents
- How a Custom Molded Plastic Cases OEM Builds the Price
- Tooling Trial and Modification Costs
- Deriving MOQ From Cavity Count
- Four Stage Schedule for a Tooling Project
- Material Acceptance and Shipping Handover
- FAQ
1. How a Custom Molded Plastic Cases OEM Builds the Price
A custom part has no list price, only a build up. Two quotes on the same 2.4 kg case can sit 30 percent apart, and the gap lives in steel grade, press tonnage and secondary hours.
Tooling is priced on steel and structure: 718H for the cavity, 128,000 CNY for two cavities. Conversion comes off a machine hour rate: 130 CNY an hour on a 400 tonne press, 95 second cycle, near 1.7 CNY per case.
| Line | Unit | Delivered |
|---|---|---|
| Tooling | per tool | drawing, samples |
| Trials | per shot | sample, report |
| Conversion | per case | moulded case |
Material is never bundled. ABS at 10.5 CNY a kilo on a 2.4 kg case is 25.2 CNY, about 60 percent of the price, and a flame retardant grade adds 4 CNY. A custom molded plastic cases OEM quote without a grade cannot be audited.
2. Tooling Trial and Modification Costs
Tool payment and tool ownership is the softest paragraph in most contracts. The buyer pays and holds title, the tool sits in the supplier's plant, collectable when the project stops.
Trials are counted: three free, 3000 CNY from the fourth. Modification liability follows the change: structural changes by the buyer are paid by the buyer, wrong dimensions by the supplier.
Tool life is quoted at 300,000 shots, after which cores and ejector pins are replaced.
3. Deriving MOQ From Cavity Count
MOQ follows cavity count, not a sales decision. One cavity suits cases over 600 mm, two suit middle sizes, and four pay off only under 180 mm of height.
| Cavities | Press | Cycle | Daily output | First order |
|---|---|---|---|---|
| 1 | 400 t | 95 s | about 750 | 200 |
| 2 | 400 t | 95 s | about 1500 | 300 |
| 4 | 650 t | 110 s | about 2600 | 500 |
Setup corrects the arithmetic: a six hour changeover means a first order under 300 pieces spends half its press time preparing.
4. Four Stage Schedule for a Tooling Project
The clock starts at drawing freeze. Sampling 7 days, tool making 25, trials 5, production 15, which is 52 in total.
Tool making is the long block: parting, rough machining, EDM, polishing, fitting. Steel delivery alone takes 10 days, so lead time talks with a custom molded plastic cases OEM are talks about the drawing.
Trials need room for correction: the first shot shows sink and flash, the second confirms dimensions, the third produces the first article. A proven structure fits in 5 days, a new one needs 8.
| Stage | Days | Deliverable | Check |
|---|---|---|---|
| Sampling | 7 | prototype part | appearance and fit |
| Tool making | 25 | tool and first shot | cavity layout |
| Trials | 5 | three trial shots | 12 item first article |
| Production | 15 | first 300 pieces | AQL sampling |
5. Material Acceptance and Shipping Handover
Incoming material is where defects start. ABS needs two hours at 80 degrees Celsius, and above 0.1 percent moisture the surface shows silver streaks.
Acceptance runs by lot: appearance at AQL 2.5, dimensions at AQL 1.0, hardware through 48 hours of salt spray, a full case dropped 1.2 m on six faces. A tool change forces a new first article.
Shipping is counted in pallets: 12 cases on a 1200 by 800 mm pallet, stacked three high, since a fourth layer leaves a permanent set.
Conclusion
Buying from a custom molded plastic cases OEM means writing the life of a tool into clauses: tool cost, free trials, who pays for a change, first order size, days per stage. Four price lines, tool title, cavity count and four schedule blocks make quotes, assets, MOQ and dates checkable. What you select in a custom molded plastic cases OEM is the discipline to run them.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
Related Reading
- How a custom project runs from drawing to volume
- Documents to prepare before a tool is cut
- Where the limits of small batch work sit
- What to inspect at the trial stage
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