Quick answer: Medical cold chain insulated protective box wholesale: 520 × 380 × 300 mm, PU 25 mm, 120-unit MOQ, 3 sampled per batch, 2–8 ℃ held for 8 h.
Table of contents
- What a wholesale order actually measures
- How density tolerance in 25 mm of PU splits one batch
- Lid flatness of 0.3 mm and gasket margin
- Why the φ18 mm logger port fixes comparability
- 120 units, 3 sampled, six-high stacking
- FAQ
1. What a wholesale order actually measures
Retail measures one box, wholesale measures the worst of 120. One unit at 520 × 380 × 300 mm outside, 440 × 300 × 225 mm inside, 4.0 mm walls and 25 mm of PU weighs 5.6 kg empty, carries 12 kg and holds 2 ℃ to 8 ℃ for 8 h. The same drawing and resin still give two curves once lid flatness drifts by 0.2 mm.
| Wholesale step | What is checked | Recorded value |
|---|---|---|
| Sample | PU density, lid flatness | 3 cut open |
| First article | Port position and depth | φ18 mm |
| Production | Batch temperature curve | 120 units |
| Delivery | Stacking, drop | 6 high, 1.2 m |
On a Medical cold chain insulated protective box wholesale order, batch comes first. Three values set the line: density tolerance in the 25 mm PU layer, lid flatness at 0.3 mm, and the φ18 mm logger port position. None shows on a sample; all multiply by 120.
A sample proves the ceiling, never the floor.
2. How density tolerance in 25 mm of PU splits one batch
Thickness is 25 mm; density is separate. Edge-to-centre variation of 3% in one moulding is normal, and past 5% it shows at hour eight, when the thin patch conducts faster.
On a Medical cold chain insulated protective box wholesale run, 12 kg sits in the central zone and four 400 g ice packs stand at the walls, so the 25 mm layer is the only divider. With thickness and position fixed, spread comes from density and lid fit.
Grouping by mould number is the cheapest consistency step: one mould, one shift, one resin lot gives the narrowest spread, while mixed moulds put two foaming curves on one pallet. Within 3% the spread stays near 0.5 ℃; at 5% it opens to 1.2 ℃. Write 0.5 h into the contract rather than 8 h.
| Consistency risk | Cause | Allowed drift |
|---|---|---|
| Hold time drops a step | PU density low | ≤ 3% in the layer |
| Lid not seating | flatness out of spec | 0.3 mm |
| Probe reads elsewhere | port position drift | φ18 mm |
| Corner crush on stack | wall thickness uneven | 4.0 mm ± 0.2 mm |
Density cannot be seen on a Medical cold chain insulated protective box wholesale line. Cutting three boxes per batch and weighing three plugs each is the only check that lands.
3. Lid flatness of 0.3 mm and gasket margin
On a Medical cold chain insulated protective box wholesale batch, flatness of 0.3 mm comes before any seal. The rim cools last, so warp pulls from four corners inward; past 0.3 mm the gasket loses contact mid-span and IP67 at 1 m for 30 min goes with it.
Two latches at 380 N sit on the long sides and leave 440 mm of rim unsupported, so rim stiffness alone holds the gasket. Each 0.1 mm of flatness error costs about 3% of mid-span compression.
That is roughly one thousandth of the span; measure on a surface plate at six points.
4. Why the φ18 mm logger port fixes comparability
The φ18 mm logger port is where comparability starts on a Medical cold chain insulated protective box. Placed 60 mm behind the lid centre line, the probe reads air; 10 mm off and it touches the wall, so two boxes from one batch report two curves.
The port cannot be drilled later: the hole cuts the sealing face and has no boss behind it, so it loosens after a few insertions. Moulded in place, it carries a 1 mm chamfer and a hard stop.
One port per Medical cold chain insulated protective box wholesale unit, three per batch, depth 45 mm from the inner lid face. Redraw it once and earlier curves are void.
5. 120 units, 3 sampled, six-high stacking
For a Medical cold chain insulated protective box wholesale order, a 120-unit MOQ with 3 sampled per batch is the smallest loop: first shot, middle, last.
Six-high stacking follows from the 520 × 380 × 300 mm outline and 17.6 kg packed weight. The bottom lid carries five boxes, 88 kg over 0.198 m², about 4.4 kPa. Corners decide the outcome: half a position of offset turns compression into shear.
A 1.2 m drop and IP67 are separate checks: corners and latches after the drop, water after 1 m for 30 min.
| Control value | How it is measured | Pass |
|---|---|---|
| Flatness 0.3 mm | plate and feeler, six points | all within |
| PU 25 mm | three cut sections | mean on target |
| Port φ18 mm | go/no-go gauge | all pass |
| 2 ℃ to 8 ℃, 8 h | continuous logging | ≤ 0.5 h spread |
| Six-high stack | static load, 24 h | no permanent set |
Both ends need a note: at −20 ℃ the PU stiffens and the 380 N latch has its thinnest margin; at 55 ℃ pressure rises, so do not open within 30 min.
Conclusion
A Medical cold chain insulated protective box wholesale programme is not about 8 h for one unit but about 120 units agreeing: density tolerance in the 25 mm PU layer, lid flatness at 0.3 mm, and the position of the φ18 mm logger port. Drift in any one of them puts two curves into one shipment. Sample three per batch every time and the batch becomes predictable.
Related Reading
- How the insulation layer of a medical sample box is built
- Integrating holding temperature with logging
- Temperature-controlled cases for drugs and biologics
- Cases across a cold chain logistics leg
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