Quick answer: A Case Showroom is not compulsory. Below about 800 units a year, with two or three dominant accounts and a standard catalogue, a 120 m² room pushes cost per unit past 150 and renders plus loans cost less. The test: does the rework it prevents exceed its annual amortisation?

Table of contents

  • Spreading Case Showroom Cost Across Three Denominators
  • Renders, Sample Loans and Trade Shows Side by Side
  • What One Wrong Judgement Costs in Rework
  • Projects That Should Skip the Case Showroom
  • Projects That Need One, and How Big It Should Be
  • Five-Year Depreciation and Unbooked Costs
  • FAQ

1. Spreading Case Showroom Cost Across Three Denominators

A total figure says nothing until divided. A 120 m² room costs about CNY 230,000 in year one: 216,000 for walls and flooring, 11,000 for 42 samples, 3,000 for lighting. Running cost is about 60,000 a year.

Three denominators decide whether that is cheap or ruinous.

DenominatorTypical valueCost carried
Units shipped per year3,00042 per unit
Units shipped per year800156 per unit
New accounts per year403,125 per account

Over five years the annual figure settles near 105,000. At 3,000 units that is 1.4% of a unit price. At 800 it climbs past 5%, and the first question is why the same case costs thirty more than a rival's.

2. Renders, Sample Loans and Trade Shows Side by Side

The four channels divide labour. Renders settle shape and colour, a loan settles feel, a show settles side-by-side comparison, and a Case Showroom settles size progression. Picked wrongly, money is wasted.

Case Showroom: green case on its side, handle left, two latches and hinge blocks along the right edge, rib lines at the corners
Case Showroom: green case on its side, handle left, two latches and hinge blocks along the right edge, rib lines at the corners
ChannelFirst outlayOrder bandMain failure
Permanent room230,000Above 2,000 unitsDead if buyers never visit
Renders12,000 upAnyScreen drift to ΔE 4
Loaned sample800 per sendBelow 500 units6% return damage
Trade show45,000 per showNew markets90-second average stop

Renders cannot report whether a latch needs 55 N or 38 N, and a loan proves one case, never a range. A show looks cheap until divided by buyers: 90 seconds converts under 4%.

The room sits between them: nine series in one walk, and a lid held at 105 degrees to feel the rim.

3. What One Wrong Judgement Costs in Rework

Rework is priced by the batch. A 500-unit order reads uniform under warm light; in the customer's warehouse it is half a step off and returns. Respray runs 35 per unit, 17,500, and the line stops two days at 12,000 a day, another 24,000. That is 41,500, a third of a room, before penalties.

Late delivery adds 0.3% of value a day, so ten days is 3%. Trust costs more: the next batch goes from 10% to 50% inspection.

Two other calls hurt differently. A latch stroke short by 8 mm needs an 18,000 insert change and a 9,000 trial. Cavity height out by 12 mm stays invisible until the lid will not compress and the gasket stops sealing, by which point three thousand units exist. Worst is mirror-image tooling: 260,000 and 45 days.

4. Projects That Should Skip the Case Showroom

Five situations where the arithmetic fails:

Case Showroom: blue case on its side, handle left, clean side wall, two latch ridges and hinge pins along the right edge
Case Showroom: blue case on its side, handle left, clean side wall, two latch ridges and hinge pins along the right edge
  1. Under 800 units a year, where cost per unit reaches 156 and quotes stop competing.
  2. Eighty percent of orders from two accounts that already visit yearly, or a standard catalogue with no insert work.
  3. A decision by two people who read spec sheets, not latches.
  4. Samples above 30 kg, which need a forklift and turn a layout into a warehouse aisle.
  5. A lease under two years, where a move writes off the fit-out.

Where the first two hold, stop calculating and fund renders and loans.

5. Projects That Need One, and How Big It Should Be

Three profiles justify a room: above 2,000 units a year, insert work over 30% of orders, or customers across five industries. The first two win on sample density, the third on seeing all of it once.

Size is arithmetic. Forty-two samples at 0.35 m² of display face give 14.7 m²; aisles at double add 29.4; demo bay 10, meeting corner 12, spares 8. The total lands near 74 m²; 90 to 120 m² leaves room. Below 60 m² only 24 fit and the Case Showroom becomes one sample room.

6. Five-Year Depreciation and Unbooked Costs

Fit-out amortises at 43,200 a year, a line that never hurts. What hurts comes later.

Sixty track lamps at 45 each, rated 3,000 hours, are replaced every eighteen months for 2,700. Flooring at 80 per m² is renewed at year five for 9,600. Colour cards turn over every two years, since a ΔE 1.2 drift shows. Samples refresh at 30% a year, 3,120.

Five years cost 620,000, over twice the opening outlay; lent samples add 1,300 a year. Quoting only the first-year figure is the commonest mistake.

Conclusion

Half the Case Showroom bill is amortisation, half the rework it prevents. At 3,000 units a year, 42 per unit buys a decision made right once; at 800, 156 per unit does not. Settle both denominators before the contract.

This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.

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