Quick answer: Quotes from a custom industrial equipment case manufacturer often differ by a factor of two, and the gap sits in support geometry, hole count and tooling amortisation. Fix cavity, loaded weight, centre of gravity and cut-outs before discussing a 20-unit minimum or a 25-working-day lead time.
Table of contents
- What to Settle Before You Contact a Manufacturer
- Three-Point Support, Centre of Gravity and Lifting Points
- Openings and Access Hatches Fixed on the Drawing
- Quotes, Minimum Order Quantity and Lead Time
- Factory Lifting, Transport Fixing and Incoming Inspection
- FAQ
1. What to Settle Before You Contact a Manufacturer
The first call with a custom industrial equipment case manufacturer is not about price. It is about cavity, loaded weight and centre of gravity, handling, and every opening the site needs. Miss one and the quote moves once a sample is moulded.
The cavity causes most rework. A machine of 1150 by 760 by 560 mm needs a 1200 by 800 by 600 mm cavity, with 25 mm of hand clearance per side.
| Item | What to specify | Effect on the case |
|---|---|---|
| Internal cavity | Length, width, depth | Decides whether tooling is new |
| Loaded weight | Unit plus accessories | Drives wall thickness |
| Centre of gravity | Height, fore or aft bias | Sets lifting layout |
| Cut-out list | Diameter, count, face | Drives sealing method |
With all four answered, a custom industrial equipment case manufacturer can quote something comparable. With an outline only, three bids describe three structures.
2. Three-Point Support, Centre of Gravity and Lifting Points
More support points is not better. On a floor with 2 mm of undulation a four-point base leaves one foot hanging and a corner cracks. The custom answer is three points: two pads in front, one long pad at the rear.
Each point is checked at 1.5 times loaded weight, so a 380 kg unit is verified at 190 kg per point. Lifting eyes run at a factor of four, within 150 mm of the centre-of-gravity line.
Keep the sling at 60 degrees or more from horizontal, or the eye takes a shear load. On side-loading cases, two 3 mm stainless rails sit 2 mm below the foam floor.
3. Openings and Access Hatches Fixed on the Drawing
Cut-outs are where a custom industrial equipment case manufacturer adds cost fastest and where inspection fails most often. The drawing needs diameter, count, face coordinates and edge reinforcement.
A common set is a 60 mm cable entry, a 30 mm signal port and a 150 by 100 mm hatch that lets a technician reset a breaker without dismantling the machine. Keep holes 25 mm from the nearest rib.
Sealing follows: a 2 mm silicone gasket, bolts no more than 80 mm apart, tightened to 3 Nm, because more torque crushes the gasket. A continuous mark on the foam proves the hatch closes.
4. Quotes, Minimum Order Quantity and Lead Time
Read a quotation in blocks. Totals alone are meaningless: one shop hides tooling in the unit price, another spreads batch machining into material.
| Cost block | Charged by | Amortised with volume |
|---|---|---|
| Material and moulding | Case weight, machine hours | Yes |
| Tooling and fixtures | One-off per set | No, can be staged |
| Machining and assembly | Hole count, operation | Partly |
Minimum order quantity usually lands at 20 units; below that, tooling spreads too thin and the shop quotes high rather than accept. Between 20 and 50 it is staged across three batches, above 200 it is often waived.
A custom case has no shelf stock, so the delay clause matters: 0.3 percent of contract value per late day, capped at 5 percent, with ten units shipped early for trial fitting.
5. Factory Lifting, Transport Fixing and Incoming Inspection
Rehearse lifting once: four-point lift, hold 100 mm off the floor five minutes, watch for eye deformation. Fix with four 25 mm bands through the feet. Crates are heat-treated to ISPM 15 and stacked no more than three high.
| Check | Method | Accept criteria |
|---|---|---|
| Internal cavity | Tape measure, three points per axis | Within plus or minus 3 mm |
| Support plane | Flat table, three-point contact | No rocking, under 1 mm |
| Cut-out position | Against drawing coordinates | Within plus or minus 2 mm |
| Sealing | Spray water for 10 minutes | No trace inside |
Record measured values with photographs. Warranty from a custom industrial equipment case manufacturer starts at receipt, 12 months on structure, 6 on seals.
Conclusion
The difference between one custom industrial equipment case manufacturer and another shows up in drawing detail: three support points, eyes at a factor of four, cut-outs with coordinates, recorded inspection values. The clearer the drawing, the closer the bids. Put the inspection sheet into the contract before comparing prices from any custom industrial equipment case manufacturer.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
Related Reading
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- Custom case project stages
- Specifying a foam insert
- Auditing a case supplier
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