Quick answer: Buying a drone case comes down to three negotiations: a quote split into cost blocks, a minimum order that follows tooling and colour changes, and a lead time counted from the deposit clearing.
Table of contents
- What the Six Cost Blocks in a Drone Case Quote Are
- Why the Minimum Order Sits on Tooling and Colour Changes
- How the Lead Time Runs from Order to Loading
- Samples, Tooling Fees and Payment Terms
- Comparing Quotes on Total Cost of Ownership
- FAQ
1. What the Six Cost Blocks in a Drone Case Quote Are
A drone case quote splits into six blocks: resin, moulding hours, hardware and assembly, foam, packing and freight, overhead and margin.
Resin is costed at 4.2 kg per case: 3.6 kg of PP compound, 0.15 kg of masterbatch, 0.45 kg of hardware. Moulding runs a 78-second cycle on a 1,250 t machine, 46 cases an hour.
| Cost block | Share at 3,000 units | What moves it |
|---|---|---|
| Resin | 38% | compound price |
| Moulding hours | 26% | machine rate, run length |
| Hardware and assembly | 14% | labour |
| Foam cutting | 9% | cavity complexity |
| Packing and freight | 8% | volumetric weight |
| Overhead and margin | 5% | supplier policy |
Quotes usually hold 30 days, because PP compound often moves more than 5% in a month. Write an index clause that adjusts the resin block only.
2. Why the Minimum Order Sits on Tooling and Colour Changes
The 300-unit minimum comes from purge and setup time. A colour change needs four hours of purging and about 25 kg of purge compound, plus first-article approval, which adds over ten yuan per case on short runs.
Tooling explains the rest. A single-cavity P20 mould costs 68,000 yuan and runs about 300,000 shots: at 300 units it adds 226 yuan per case, at 3,000 units 22.7. The minimum order is the denominator of that division.
Mixed colours push the floor to 500 units, since three colours mean three purges; separate batches on one schedule bring it back to 300.
3. How the Lead Time Runs from Order to Loading
Lead time starts the day the deposit clears, not the day the contract is signed. A first order takes about 70 working days, of which tooling and trials take 42; a repeat order ships in 20.
| Milestone | Working days | Note |
|---|---|---|
| Contract and deposit | 3 | scheduling starts on payment |
| Mould build | 30 | single cavity, P20 steel |
| T1 trial | 3 | five sample cases |
| Rework and sign-off | 9 | includes sample shipping |
| Production | 20 | 3 days outgoing check inside |
| Booking and loading | 5 | 1,200 cases per 40HQ |
The rework block is the one buyers forget: a T1 sample usually shows foam nests 1–2 mm off the airframe, and one trim plus re-confirmation costs nine days. Plan from sign-off, not from T1.
Peak season needs capacity locked 45 days ahead, since 1,250 t slots are booked by the week.
4. Samples, Tooling Fees and Payment Terms
Sample cases are the cheapest insurance in procurement. Five samples take seven working days at 900 yuan each, credited against production; that 4,500 yuan buys a real fit test rather than a mould change later.
Tooling can be paid three ways: in full for the lowest unit price, amortised at 22 yuan over the first 3,000 units, or bought outright with ownership written into the contract.
Payment is commonly 30% deposit with 70% against a bill of lading copy. Invoice tooling separately from the first shipment, and hold 10% retention for 60 days.
5. Comparing Quotes on Total Cost of Ownership
Add tooling, freight and rework, and a quote 16 yuan cheaper often ends up dearer.
| Item | Supplier A | Supplier B |
|---|---|---|
| Unit price | 398 yuan | 382 yuan |
| Tooling at 3,000 units | 22.7 yuan | 28.3 yuan |
| Freight | 18 yuan | 24 yuan |
| Rework at 2% and 5% | 8.0 yuan | 19.1 yuan |
| Landed cost per case | 446.7 yuan | 453.4 yuan |
Rework cost is unit price times the rework rate, taken from a trial batch, not a promise. Freight runs on volumetric weight, so 10 mm of extra carton height costs dozens of units per 40HQ.
Lead time is a cost too: ten days late can stall a programme at more than the price gap.
Conclusion
Procuring a drone case means negotiating three relationships rather than one number: quote against cost block, minimum order against tooling amortisation, lead time against the production calendar. Written into a contract, a drone case is bought on terms, not on a discount.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
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