Quick answer: Plastic storage cases for instruments split into four tiers: fixed bench, in-building transfer, vehicle and field, and long-term store. Configuration differs in cavity and foam, static control and desiccant, latch and stacking. Pick the tier wrong and every later specification is wrong.
Table of contents
- How Plastic Storage Cases for Instruments Split by Scene
- Benches and Production Cells
- Field Work and Mobile Inspection
- ESD, Moisture and Temperature Control
- Turning a Scene into Four Spec Fields
- FAQ
1. How Plastic Storage Cases for Instruments Split by Scene
Sorting by industry fails: the same box is a lab case at a calibration house and at a power plant, yet one carries a moisture barrier. Moves per year, shelter and dwell time separate them: bench cases travel under 20 times indoors, transfer changes floor weekly, field work adds rain and dust, stores stay shut six months.
| Tier | Moves per year | Exposure | Focus |
|---|---|---|---|
| Fixed bench | under 20 | indoor | open access, labels |
| In-building | 100 to 300 | indoor, lifts | handle, stacking |
| Vehicle, field | over 50 | dust and rain | seal, latches, foam |
| Long-term store | under 5 | ambient | desiccant, stacking |
2. Benches and Production Cells
Access speed governs the bench. Plastic storage cases for instruments used at a workstation need a cavity 150 to 180 mm deep, so the unit stands upright and fingers close on the body from the top edge.
Foam follows mass: EVA at 30 kg/m³ below 2 kg, PE at 45 kg/m³ above 5 kg where compression set matters. Two strips 40 mm wide with a 10 mm gap form three bays.
Colour marks calibration state, and the hinge stop must hold past 100 degrees or the lid drops on a hand.
3. Field Work and Mobile Inspection
Seal first, vibration second. An IP67 build uses one moulded gasket compressed 30 to 40 percent; less leaks, more takes a set, and a day of driving can walk a latch open.
Foam and body share the damping: travel stays under 2 mm, a light 1 to 2 mm press rather than a drop-in. Four feet 8 mm high keep the base off grit.
The grip measures 25 mm across so a gloved hand can carry a full case of instruments, and markings sit in the moulding, not on a label that lifts in two seasons.
4. ESD, Moisture and Temperature Control
Static, moisture and temperature take three separate answers, and none substitutes for another.
A dissipative body holds 10 to the 6th to 10 to the 9th ohm with carbon black at 8 to 12 percent, hence the black colour; a grounding tab under 10 ohm makes it work.
Desiccant runs at 10 g per 10 litres to hold the cavity under 30 percent relative humidity. Temperature is buffered only: a 10 mm XPE liner slows drift from 40 to 5 degrees Celsius from 3 to under 1 degree per minute.
5. Turning a Scene into Four Spec Fields
Cavity size on plastic storage cases for instruments is internal, never external. A 500 by 400 by 220 mm case gives 440 by 340 by 180 mm inside, measured 20 mm below the rim where draft narrows it.
Walls take a nominal and a floor, 3.0 and 2.7 mm, with 3.6 mm at a rib root. Five stacked cases of 25 kg put 100 kg on the bottom one; dynamic load is a 1.2 m drop on six faces.
State the condition, not the verdict: cold drop after 4 hours at minus 20 degrees Celsius, hot storage 48 hours at 60, damp heat 96 hours at 40 and 93 percent relative humidity.
| Field | How to write it | Common error |
|---|---|---|
| Cavity | 440 by 340 by 180 mm, 20 mm below rim | outside size only |
| Wall | 3.0 mm nominal, 2.7 mm minimum | thickened, no figure |
| Load | 100 kg at five high, 1.2 m drop | 50 kg, no mode |
| Test | drop after 4 h at minus 20 degrees | no preconditioning |
Conclusion
Most specification arguments trace back to a scene that was never tiered. Once it is fixed, seal, foam, static control and desiccant land on defined requirements. Choosing a shape first and fitting the scene to it fails at the first rainy season. Put moves per year, exposure and dwell time into the enquiry and quote by tier; that sequence holds better than any parameter table, and it is the discipline behind plastic storage cases for instruments.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
Related Reading
- How an instrument case is built inside
- Reading instrument case specifications
- Case configurations for electronic equipment
- Foam insert methods and tolerances
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