Quick answer: A plastic tool case supplier should price five blocks — body, handle and latches, foam tray, assembly, packing — and quote the kit, not the box: 12-piece kits start at 500 sets, with 6.8 yuan held for rework.
Table of contents
- How a Plastic Tool Case Supplier Breaks Down Unit Cost
- How Kit Configuration Rewrites Price and MOQ
- Where Rework Cost Comes From
- Packing, Carton Count and Corner Pads
- The Time Bill for Quotes and Samples
- FAQ
1. How a Plastic Tool Case Supplier Breaks Down Unit Cost
When unit cost will not settle, the two sides are pricing different cases. One number from a plastic tool case supplier carries five blocks: body, handle and latches, foam tray, assembly, packing.
The body runs on weight: 3.1 kg times the compound rate times 1.03. The tray is area plus die; assembly is 45 seconds a set.
| Block | Basis | Per unit | Room to cut |
|---|---|---|---|
| Body | 3.1 kg × rate × 1.03 | 21.6 yuan | 2.4 mm wall is the floor |
| Handle, latches | one or two pieces | 2.8 yuan | one-piece saves 0.6 |
| Foam tray | area plus die share | 4.5 yuan | density, shared die |
| Assembly | 45 seconds | 1.9 yuan | self-locking clips save 12 seconds |
| Packing | four sets a carton | 1.3 yuan | board grade, pads |
The five add to 32.1 yuan; a quote under that has moved money elsewhere.
The tray is where money hides: a 3,000 yuan die over 2,000 sets is 1.5 yuan each, so own the die.
2. How Kit Configuration Rewrites Price and MOQ
Change the piece count and price stops moving in a straight line. A 12-piece kit assembles in 45 seconds, a 24-piece in 78, a 38-piece in 2 minutes 10, since every extra piece is another pick and seat.
MOQ follows the kit: 500 sets for 12 pieces, 800 for 24, 1,200 for 38, since picking eats the margin below that volume.
| Kit | Assembly | MOQ | Price index | Die |
|---|---|---|---|---|
| 12-piece | 45 seconds | 500 sets | 100 | 3,000 yuan separate |
| 24-piece | 78 seconds | 800 sets | 112 | 3,600 yuan separate |
| 38-piece | 130 seconds | 1,200 sets | 128 | 4,200 yuan separate |
Before changing the kit, ask whether the die changes: 400 yuan a cut, 3,000 a new die.
Same body, different kit, and shell cost does not move. Tray, assembly and stocking do, so quotes only compare at the same kit.
3. Where Rework Cost Comes From
Rework has fixed triggers and a fixed price. Split 6.8 yuan open: 2.1 material, 3.4 labour, 1.3 freight.
| Rework item | Trigger | Per unit | Prevention |
|---|---|---|---|
| Reboxing | die drift over 1 mm | 6.8 yuan | check the die on the T2 sample |
| Missing part | one accessory short | 4.2 yuan | weigh the carton, recount past 30 g |
| Colour rework | over 2 colour units in a batch | 11 yuan | one batch, one colour lot |
| Collapsed corner | downgraded board | 2.4 yuan | five-ply board plus pads |
Colour is the dearest of the four. It means respraying or remoulding the batch, and the schedule slips with it. Die drift looks small, yet 1 mm on a 38-piece kit leaves a row of inserts that will not seat. Missing parts are the quiet one: one short accessory sends a carton back at ten times its freight. The buyer's job is not to argue price later but to fix four triggers in acceptance. Pin die drift, carton weight, colour units and board grade, and rework falls from 6 percent to under 2.
A plastic tool case supplier that shows a rework reserve has done the arithmetic; the one that will not is charging it later.
4. Packing, Carton Count and Corner Pads
Packing decides how many kits fit a 40HQ. Four sets a carton at 600 by 400 by 320 mm gives 1,240 sets; three a carton lifts freight per set by 9 percent.
A corner pad costs a tenth of a yuan; a collapsed corner costs a carton. Five-ply board, four pads and a divider hold case and tray after a 0.9 m drop.
Stack six high for 24 hours with no permanent set; add a wrap pass at 0.2 yuan a set for sea freight.
5. The Time Bill for Quotes and Samples
Time is cost that never appears on the quote. The sample chain has fixed nodes:
- Quote: 3 working days, pricing plus kit proposal
- T1 hand sample: 7 days, shape and assembly, three sets
- Tray die: 5 days, run in parallel with T1
- T2 production sample: 10 days, dimensions, wall, drop
- Sample sign-back: 2 days, or the schedule shifts
- Production: 28 days from sign-back
Sampling bills at 800 yuan a set, mostly credited against the order. Write the condition down: full credit at 500 sets, none below.
A plastic tool case supplier should commit to nodes, not a total; only a node says which week can still move.
Conclusion
Unit cost for a plastic tool case is one five-block sheet plus one kit-time sheet; line them up and the quote loses its soft edges. Rework reserve, die ownership and board grade belong in the contract. The plastic tool case supplier worth keeping shows both sheets and its rework rate.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
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