Quick answer: A plastic tool case supplier should price five blocks — body, handle and latches, foam tray, assembly, packing — and quote the kit, not the box: 12-piece kits start at 500 sets, with 6.8 yuan held for rework.

Table of contents

  • How a Plastic Tool Case Supplier Breaks Down Unit Cost
  • How Kit Configuration Rewrites Price and MOQ
  • Where Rework Cost Comes From
  • Packing, Carton Count and Corner Pads
  • The Time Bill for Quotes and Samples
  • FAQ

1. How a Plastic Tool Case Supplier Breaks Down Unit Cost

When unit cost will not settle, the two sides are pricing different cases. One number from a plastic tool case supplier carries five blocks: body, handle and latches, foam tray, assembly, packing.

The body runs on weight: 3.1 kg times the compound rate times 1.03. The tray is area plus die; assembly is 45 seconds a set.

BlockBasisPer unitRoom to cut
Body3.1 kg × rate × 1.0321.6 yuan2.4 mm wall is the floor
Handle, latchesone or two pieces2.8 yuanone-piece saves 0.6
Foam trayarea plus die share4.5 yuandensity, shared die
Assembly45 seconds1.9 yuanself-locking clips save 12 seconds
Packingfour sets a carton1.3 yuanboard grade, pads

The five add to 32.1 yuan; a quote under that has moved money elsewhere.

The tray is where money hides: a 3,000 yuan die over 2,000 sets is 1.5 yuan each, so own the die.

2. How Kit Configuration Rewrites Price and MOQ

Change the piece count and price stops moving in a straight line. A 12-piece kit assembles in 45 seconds, a 24-piece in 78, a 38-piece in 2 minutes 10, since every extra piece is another pick and seat.

Plastic tool case supplier: one navy hard case on a pale grey background, molded top handle, two front latches closed, ribbed lower edge
Plastic tool case supplier: one navy hard case on a pale grey background, molded top handle, two front latches closed, ribbed lower edge

MOQ follows the kit: 500 sets for 12 pieces, 800 for 24, 1,200 for 38, since picking eats the margin below that volume.

KitAssemblyMOQPrice indexDie
12-piece45 seconds500 sets1003,000 yuan separate
24-piece78 seconds800 sets1123,600 yuan separate
38-piece130 seconds1,200 sets1284,200 yuan separate

Before changing the kit, ask whether the die changes: 400 yuan a cut, 3,000 a new die.

Same body, different kit, and shell cost does not move. Tray, assembly and stocking do, so quotes only compare at the same kit.

3. Where Rework Cost Comes From

Rework has fixed triggers and a fixed price. Split 6.8 yuan open: 2.1 material, 3.4 labour, 1.3 freight.

Rework itemTriggerPer unitPrevention
Reboxingdie drift over 1 mm6.8 yuancheck the die on the T2 sample
Missing partone accessory short4.2 yuanweigh the carton, recount past 30 g
Colour reworkover 2 colour units in a batch11 yuanone batch, one colour lot
Collapsed cornerdowngraded board2.4 yuanfive-ply board plus pads

Colour is the dearest of the four. It means respraying or remoulding the batch, and the schedule slips with it. Die drift looks small, yet 1 mm on a 38-piece kit leaves a row of inserts that will not seat. Missing parts are the quiet one: one short accessory sends a carton back at ten times its freight. The buyer's job is not to argue price later but to fix four triggers in acceptance. Pin die drift, carton weight, colour units and board grade, and rework falls from 6 percent to under 2.

A plastic tool case supplier that shows a rework reserve has done the arithmetic; the one that will not is charging it later.

4. Packing, Carton Count and Corner Pads

Packing decides how many kits fit a 40HQ. Four sets a carton at 600 by 400 by 320 mm gives 1,240 sets; three a carton lifts freight per set by 9 percent.

Plastic tool case supplier: open navy case laid flat, socket rail in the lid, pliers, two wrenches and screwdrivers in the base
Plastic tool case supplier: open navy case laid flat, socket rail in the lid, pliers, two wrenches and screwdrivers in the base

A corner pad costs a tenth of a yuan; a collapsed corner costs a carton. Five-ply board, four pads and a divider hold case and tray after a 0.9 m drop.

Stack six high for 24 hours with no permanent set; add a wrap pass at 0.2 yuan a set for sea freight.

5. The Time Bill for Quotes and Samples

Time is cost that never appears on the quote. The sample chain has fixed nodes:

  • Quote: 3 working days, pricing plus kit proposal
  • T1 hand sample: 7 days, shape and assembly, three sets
  • Tray die: 5 days, run in parallel with T1
  • T2 production sample: 10 days, dimensions, wall, drop
  • Sample sign-back: 2 days, or the schedule shifts
  • Production: 28 days from sign-back

Sampling bills at 800 yuan a set, mostly credited against the order. Write the condition down: full credit at 500 sets, none below.

A plastic tool case supplier should commit to nodes, not a total; only a node says which week can still move.

Conclusion

Unit cost for a plastic tool case is one five-block sheet plus one kit-time sheet; line them up and the quote loses its soft edges. Rework reserve, die ownership and board grade belong in the contract. The plastic tool case supplier worth keeping shows both sheets and its rework rate.

This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.

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