Quick answer: A transport and storage container is accepted in four groups — visual, dimensions and wall, seal and rain, drop and stacking. Each group has its own sample size and limit, so one critical defect stops the lot.
Table of contents
- Which Inspection Groups a Transport and Storage Container Plan Needs
- Incoming and Visual Checks You Can Settle on Arrival
- Sampling for Dimensions and Wall Thickness
- Seal Pressure Drop and Rain Test Judgement
- Drop Stacking and Nonconformance Disposition
- FAQ
1. Which Inspection Groups a Transport and Storage Container Plan Needs
Acceptance starts with grouping, not limits: four groups split by failure consequence, each with its own sample size and record sheet, and a lot failing one stays in quarantine.
Order matters too: visual, dimensions, seal, drop. A dropped case carries stress whitening, so later visual judgement has no baseline. Grade findings critical, major or minor.
| Group | Checks | Instrument | Record |
|---|---|---|---|
| Visual | Packaging, colour, surface, latches | Colorimeter, force gauge | Defect position per unit |
| Dimensions | Inner size, wall, rim flatness | Caliper, ultrasonic gauge | Nine-point wall chart |
| Seal | Pressure drop, rim ingress | Differential gauge, scales | Pressure curve |
| Drop | Six faces, corner, edge, set | Test frame, load blocks | Photos and sizes |
2. Incoming and Visual Checks You Can Settle on Arrival
Incoming work judges arrival condition only: packaging, paperwork, colour against the approved sample, surface, latch seating, plating. Six checks close the same day.
Colour reads ΔE 1.5 or less against the approved sample, 1.0 between units of one lot. A scratch over 10 mm that catches a fingernail is major, and three minor marks on one face merge. First opening force must land between 60 N and 110 N; lower means the claw pops in transit. Plating takes 48 h of salt spray without red rust; the handle holds 50 kg for 10 min.
3. Sampling for Dimensions and Wall Thickness
Sampling a transport and storage container follows lot size: 8 units below 500, 13 up to 2000, 20 above, drawn across pallets so one cavity cannot dominate. Smaller lots are inspected in full.
Wall thickness is the check most often waved through, because it cannot be seen. Nominal is 3.5 mm and the thinnest of nine fixed points may not fall below 3.2 mm. One thin point fails the unit; two units thin at the same point send the lot to 20 samples. Inner size holds ±2 mm, rim flatness 1.0 mm, latch holes ±0.5 mm.
4. Seal Pressure Drop and Rain Test Judgement
Sealing is judged pressure first: inflate to 2 kPa, hold 60 s, and a drop of 0.5 kPa passes. Log ambient temperature too, since a 10 °C swing moves the reading by about 0.1 kPa.
Rain runs at 100 L/(m²·h) for 30 min, lid up, case tilted 15°, pooling water on the rim joint. Dry paper inside may gain no more than 1 g; hunting droplets misses seepage.
5. Drop Stacking and Nonconformance Disposition
Drop the loaded transport and storage container on base, lid, four sides, one corner and one edge — eight impacts from 1.2 m onto concrete. Dents pass; a through-wall crack fails, because it ends the seal.
Stacking imitates a warehouse: 350 kg on the lid at 40 °C for 24 h, remeasured an hour after unloading, residual set capped at 3 mm.
| Test | Condition | Units | Pass criteria | Retest |
|---|---|---|---|---|
| Pressure drop | 2 kPa, 60 s | 3 | 0.5 kPa or less | Add 3 |
| Rain | 100 L/(m²·h), 30 min | 3 | 1 g or less | Add 3, then reject |
| Drop | 1.2 m, 8 impacts | 2 | No through crack | Reject lot |
| Stacking | 350 kg, 40 °C, 24 h | 2 | 3 mm or less | Add 2, then reject |
A critical defect returns the lot, with a cause analysis inside three working days; a major defect doubles the sample; past 15% rework the lot goes to full inspection.
Conclusion
What makes a plan useful is not strict limits, but whether each group can be repeated and blamed on its own. Pin the verdict table to the acceptance form, and batch quality for every transport and storage container stops drifting.
This article discusses only the container (case body) side of specifications and design intent, and does not cover any handling, loading or use of the contents.
Related Reading
- How a transport and storage container is put together
- Where a transport and storage container differs from alternatives
- Incoming inspection practice for supply cases
- Quality control points on the assembly line
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